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Custom springs from HAGENS

Custom springs are developed for applications where standard designs cannot fulfil the functional, dimensional or durability requirements. At HAGENS, we design and manufacture springs tailored to exact specifications, ensuring optimal integration with the machinery and systems in which they are used. By customising parameters such as material, dimensions, load and surface treatment, we enable precise performance and long-term reliability – even under demanding conditions.

As an experienced custom spring manufacturer, HAGENS combines technical expertise with advanced production methods to deliver solutions that meet the highest industrial standards. Our team works closely with customers to translate complex requirements into reliable spring designs that perform consistently across multiple industries.

Our production capabilities allow for both small-scale prototypes and large production runs. Regardless of quantity, every spring is subject to the same stringent quality control, including material certification, traceability and testing to meet industry standards. This ensures that HAGENS custom springs can perform consistently in critical applications across sectors like heavy industry, medical equipment and energy solutions.

Types of springs from HAGENS

Compression springs

Compression springs resist compressive forces and are among the most commonly used spring types. HAGENS produces customised compression springs for heavy machinery, industrial equipment and automotive systems, optimising coil geometry, wire diameter and material choice to achieve the required load characteristics.

Tension springs

Tension springs work by absorbing and storing energy when stretched. Tension springs are often applied in lifting systems, return mechanisms and safety components where controlled tension is essential. HAGENS can adjust initial tension, loop style and elongation properties to match specific design requirements.

Pick-up springs

Pick-up springs are specialised components designed for precise energy transfer or controlled motion in mechanical systems. Pick-up springs are frequently used in niche industrial or electronic assemblies, where reliable force and repeatability are critical.

Torsion springs

Torsion springs operate by exerting rotational force. They are widely used in hinges, levers and clamping devices. HAGENS manufactures both single and double torsion springs, allowing for customised torque, angular deflection and leg configuration to suit complex mechanisms.

Clock springs

Clock springs, also known as spiral springs, are used to deliver rotational energy within a compact design. They are ideal for timing devices, retractable systems and control mechanisms. HAGENS tailors clock springs to specific torque and rotational travel requirements, ensuring consistent performance over repeated cycles.

Disc springs

Disc springs, also called Belleville springs or conical disc springs, provide high force in a compact axial space. By stacking discs in various arrangements, engineers can fine-tune load capacity and deflection. HAGENS produces disc springs for applications such as safety valves, braking systems and vibration damping in heavy machinery.

Die springs

Die springs are heavy-duty compression springs designed to withstand extremely high loads, often used in stamping dies, moulding tools and heavy machinery. HAGENS manufactures die springs from high-grade alloy steel to ensure durability and resistance to fatigue in demanding environments.

Wave springs

Wave springs deliver similar load characteristics to compression springs but with reduced height, making them suitable for applications with limited axial space, such as motors, pumps and precision instruments. HAGENS customises wave springs to meet specific force and deflection requirements.

Medical springs

Medical springs are engineered for use in medical devices and equipment, requiring high precision, biocompatible materials and strict compliance with regulatory standards. HAGENS produces medical springs with fine tolerances to ensure reliable performance in critical healthcare applications.

Why choose custom springs from HAGENS?

Choosing HAGENS for customised spring solutions ensures that every design parameter is optimised for its intended use. We work closely with customers to define mechanical properties, environmental conditions and lifecycle expectations, resulting in springs that meet even the most demanding specifications.

Every spring is manufactured with a focus on durability and precision, using advanced production methods and rigorous quality control. Whether you need a single specialised component or a large production batch, HAGENS delivers springs that perform reliably and consistently over time.

If a suitable spring cannot be found in our digital catalogue, our team is ready to support with a fully customised design. As a trusted custom spring manufacturer, HAGENS provides the expertise and flexibility required to create unique spring solutions that meet both technical and commercial requirements.